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Ultrasonic Magnetic Crawler

At Eagle Eye NDT, ensuring the integrity of your storage tanks is a top priority. Traditional inspection methods can be time-consuming and require extensive scaffolding or rope access. This is where Ultrasonic Magnetic Crawlers (UMCs) emerge as a game-changer. These innovative tools combine magnetic mobility with ultrasonic testing, offering a safe, efficient, and highly accurate method for inspecting your tank shells.

Applications: Streamlined Inspection Across Industries

UMCs offer a valuable service for various industries that rely on storage tanks:

  • Oil & Gas: Inspecting aboveground storage tanks for corrosion and wall thinning is crucial for ensuring safety and environmental protection. UMCs provide a fast and efficient solution.

  • Petrochemical: UMCs are ideal for inspecting chemical storage tanks, and minimizing risks associated with leaks and potential failures.

  • Water & Wastewater Treatment: Maintaining the integrity of tanks storing water and wastewater is essential. UMCs offer a safe and thorough inspection method.

  • Food & Beverage: UMC inspections ensure the integrity of tanks that store food and beverage products, preventing contamination risks.

Limitations to Consider

While UMCs offer significant benefits, they have limitations:

  • Higher Initial Investment: UMC technology's upfront cost may be higher than traditional methods.

  • Surface Preparation Required: The tank surface may require cleaning to ensure optimal magnetic adhesion and data collection by the UMC.

  • Ferromagnetic Material Limitation: UMCs are effective for inspecting steel tanks. They may not be suitable for non-ferromagnetic materials like concrete or plastic.

Conclusion

Ultrasonic Magnetic Crawlers (UMCs) represent a revolutionary approach to tank shell inspection. By offering a safe, efficient, and highly accurate method for data collection, UMCs empower you to make informed decisions about your tank's maintenance and ensure its long-term integrity. At Eagle Eye NDT, we are committed to providing cutting-edge inspection solutions that optimize safety, efficiency, and cost-effectiveness for your storage tank assets.

The Future of Tank Inspection: How UMCs Work

Imagine a device that magnetically adheres to your tank's exterior, autonomously crawling its surface and providing real-time data on its health. That's the power of UMCs:

  1. Magnetic Grip: UMCs utilize powerful magnets to attach themselves to your tank's steel surface firmly.

  2. Ultrasonic Inspection: The crawler has ultrasonic transducers that emit sound waves and analyze the reflected echoes. These echoes reveal the thickness and presence of defects within the tank wall.

  3. Real-Time Data: UMCs transmit inspection data wirelessly in real time, allowing technicians to monitor inspection progress and identify potential issues as they arise.

  4. Digital Data Storage: All inspection data is digitally recorded, eliminating the risk of errors and ensuring complete traceability.

  5. Versatility Beyond Flat Surfaces: UMCs can navigate flat surfaces and climb slightly conical and other gently rounded sections of the tank shell.

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Benefits: A Clear Advantage for Tank Inspection

UMCs offer several advantages over traditional tank inspection methods:

  • Reduced Costs: By eliminating the need for scaffolding or rope access, UMCs can significantly reduce overall inspection costs.

  • Enhanced Safety: UMC inspections minimize risks associated with working at heights or in confined spaces.

  • Improved Efficiency: UMCs automate the inspection process, leading to faster inspection times and reduced tank downtime.

  • High-Resolution Data: UMCs provide detailed and accurate data on the condition of the tank walls, enabling early detection of potential problems.

  • Comprehensive Inspection: UMCs can navigate even slightly curved tank surfaces, providing a more thorough inspection than traditional methods.

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